The Real-Time Estimation of Respiratory Flow and Mask Leakage in a PAPR Using a Single Differential-Pressure Sensor and Microcontroller-Based Smartphone Interface in the Development of a Public-Oriented Powered Air-Purifying Respirator as an Alternative to Lockdown Measures.

The Real-Time Estimation of Respiratory Flow and Mask Leakage in a PAPR Using a Single Differential-Pressure Sensor and Microcontroller-Based Smartphone Interface in the Development of a Public-Oriented Powered Air-Purifying Respirator as an Alternative to Lockdown Measures.

Publication date: Aug 28, 2025

In this study, a prototype system was developed as a potential alternative to lockdown measures against the spread of airborne infectious diseases such as COVID-19. The system integrates real-time estimation functions for respiratory flow and mask leakage into a low-cost powered air-purifying respirator (PAPR) designed for the general public. Using only a single differential-pressure sensor (SDP810) and a controller (Arduino UNO R4 WiFi), the respiratory flow (Q) is estimated from the differential pressure (ΔP) and battery voltage (V), and both the wearing status and leak status are transmitted to and displayed on a smartphone application. For evaluation, a testbench called the Respiratory Airflow Testbench was constructed by connecting a cylinder-piston drive to a mannequin head to simulate realistic wearing conditions. The estimated respiratory flow Q, calculated solely from ΔP and V, showed high agreement with the measured flow Q obtained from a reference flow sensor, confirming the effectiveness of the estimation algorithm. Furthermore, an automatic leak detection method based on the time-integrated value of Q was implemented, enabling the detection of improper wearing. This system thus achieves respiratory flow estimation and leakage detection based only on ΔP and V. In the future, it is expected to be extended to applications such as pressure control synchronized with breathing activity and health monitoring based on respiratory and coughing analysis. This platform also has the potential to serve as the foundation of a PAPR Wearing Status Network Management System, which will contribute to societal-level infection control through the networked sharing of wearing status information.

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Concepts Keywords
Basel airborne infection control
Infectious alternative to lockdown
Lockdown Arduino microcontroller
Sdp810 differential pressure sensor
Smartphone mask leakage detection
pandemic preparedness
PAPR for everyone
respiratory flow estimation
smartphone interface

Semantics

Type Source Name
drug DRUGBANK Medical air
disease MESH infectious diseases
disease MESH COVID-19
disease IDO algorithm
disease MESH infection
drug DRUGBANK Trestolone
drug DRUGBANK Icosapent
disease IDO pathogen
disease IDO host
disease MESH uncertainty
disease MESH weight reduction
drug DRUGBANK Huperzine B
drug DRUGBANK Pirenzepine
drug DRUGBANK Lithium cation
drug DRUGBANK Methyltestosterone
drug DRUGBANK Isoxaflutole
drug DRUGBANK Aspartame
drug DRUGBANK Coenzyme M
pathway REACTOME Reproduction
disease IDO primary infection
disease IDO site
disease MESH home environment
drug DRUGBANK Water
disease IDO blood
disease MESH viral load
disease IDO contact tracing
disease MESH privacy
disease MESH tics
drug DRUGBANK (S)-Des-Me-Ampa
disease MESH person to person transmission
disease IDO quality
drug DRUGBANK Carbon dioxide

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